Envelope machine W+D BB1000

W+D BB1000

A compete envelope finishing + inserting system for 1:1 inkjet print

The power of the envelope is real in the world of direct mail. No longer is high print quality 1:1 direct mail only relegated to a postcard or self-mailer. W+D now takes the proven effectiveness and superiority of an envelope mail package to a new level with data driven 1:1 personalized envelopes to engage and enhance the personalized and complete messaging content inside the envelope.

The W+D BB1000 produces real inkjet envelope mail packages – NOT A WRAP. Complete envelope mail packages with windows, foiling and shape-cut value add enhancements made from your existing digital print.

2022 case study winner

New technology with market impact potential

More product videos for the BB1000 machine can be found in the playlist on our YouTube channel.



  • The BB1000 is available in two versions: a 6½ x 11½" version rated at up to 20,000/hr. and a 9 x 12" multi-format capable version rated at up to 16,000/hr.
  • Wide range of feeder types and system mail matching intelligence with auto mismatch recovery of 1:1 inserts.
  • Window patcher can run multiple windows or also be used for value add foil enhancements.
  • Upper elevated track can be added for personalization of reply envelopes or premiums.
  • Easy-to-use operator interface for the integrated converting and inserting system.


  • Envelope letter mail package “enveloping-on-the-fly” workflow enables the fastest time-to-mailbox with fewer production touches.
  • Use your existing web or sheet digital press assets for, full-face, front, and back digital printing of the envelope for a complete high quality 1:1 data-driven envelope letter mail package.
  • Produced co-mingled envelopes for further postal discounts.
  • W+D optimized all-in-one converting and inserting system will save on paper usage.
  • Modular design allows for future add-on in-line enhancements.

W+D BB1000
The envelope finishing + inserting solution

Detailed information on equipment and performance data can be found here.

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